To meet the customer’s need for efficient, stable, and visualized welding operations, Xushen Intelligent customized a batch of electric screw-adjustable welding rotators (models 200, 250, 400), helping the customer upgrade their welding automation. These units have been optimized in both functional design and intelligent applications, fully demonstrating Xushen Intelligent’s R&D and manufacturing capabilities in welding automation equipment. The rotators offer flexible operation, supporting wireless remote control, high-definition touch screens, and control cabinet buttons, easily adapting to diverse production environments. The 1080p full HD TFT display shows real-time core data, including forward/reverse status, screw opening and closing, motor temperature, and fault alarms, providing operators with full control of overall working conditions. Equipped with a speed sensing module and precise 0–60 m/h speed adjustment, the system accurately monitors workpiece movement, significantly improving welding stability and consistency. The electric screw is designed with a full-coverage retractable guard, enhancing both safety and stability. This delivery provides the customer with a reliable and fully functional welding rotator solution while reflecting Xushen Intelligent’s accumulated expertise and service advantages in welding automation. Looking ahead, Xushen Intelligent will continue to focus on intelligent and customized solutions, helping customers achieve efficient and safe production upgrades.

Xushen Intelligent Equipment’s Hydraulic Welding Positioner, with a load capacity of up to 1.5 tons, is widely used in welding applications for pressure vessels, flange bodies, heavy structural components, and more. Whether for automatic, semi-automatic, or manual welding, this equipment provides an ideal working environment to ensure precise welding and meet various high-demand welding tasks. The Hydraulic Welding Positioner features three degrees of freedom: lifting, tilting, and rotation, and is powered by a hydraulic drive system for precise control, allowing the workpiece to be flexibly adjusted to the optimal welding angle. The maximum tilt angle reaches 135 degrees, satisfying different welding process requirements. The equipment is equipped with T-slots to support various clamping devices, ensuring stable fixation of the workpiece and improving welding precision and operational convenience. Zhengzhou Xushen Intelligent Equipment Co., Ltd. has over 20 years of experience and is dedicated to providing high-quality, intelligent welding equipment to customers worldwide. We will continue to uphold our principles of innovation, quality, and service, driving technological upgrades to help customers achieve more efficient production.

The welding rotator is a specialized device designed for welding and assembly of cylindrical workpieces. It is widely used in the production of pressure vessels, boilers, storage tanks, and wind tower sections. By combining driving and idler rollers, the equipment ensures smooth workpiece rotation, creating ideal conditions for both automatic and manual welding operations. Manufactured by Zhengzhou Xushen Intelligent Equipment Co., Ltd., the rotator is built with high-strength materials and precision machining processes. It offers strong load capacity, stable performance, and convenient adjustment. The machine is equipped with a stepless variable frequency speed control system, enabling smooth transitions from low to high speed to meet different welding process requirements. Additionally, the welding rotator can be integrated with welding manipulators and welding positioners to form a complete automated welding production line. This significantly improves both productivity and weld quality. Whether for single-piece fabrication or mass production, Xushen rotators provide customers with reliable and efficient support.

With years of expertise in welding automation, Xushen Intelligent Equipment successfully delivered an inside wall automatic welding machine to the customer, showcasing the company’s strong capability in equipment development and process control. This machine is designed for the automatic welding and overlaying of inner walls of cylinders, pipes, valves, and other components, ensuring efficient processing of wear-resistant and corrosion-resistant layers.   Equipped with a high-precision rotary chuck, extendable welding torch, and automatic seam-tracking system, the machine provides accurate parameter control throughout the welding process. The result is a uniform weld with a smooth surface, free of pores and cracks. Compared with manual welding, it significantly improves weld quality and productivity while reducing labor intensity and overall costs. The successful implementation of this project solved the customer’s challenge of complex inner-wall welding and once again demonstrated Xushen’s strength in welding automation. Looking ahead, Xushen will continue to explore advanced welding technologies and provide efficient, reliable automation solutions for global clients.