In heavy-industry manufacturing, fluctuations in welding quality, high labor dependence, and unquantifiable efficiency have long been key challenges on production lines. Xushen Intelligent introduces its Automated Welding Platform, which integrates multi-axis motion mechanisms, welding process control, electrical architecture, and modularized process units to deliver a highly integrated welding execution module. The platform can be flexibly expanded with multi-axis combinations, welding torch systems, and coaxial tracking modules according to the workpiece geometry and process requirements—easily supporting longitudinal seams, circumferential seams, and complex-path welding. This enables a fully systemized welding capability from motion execution to process control. The core advantage of the Automated Welding Platform lies in its precision, controllability, and high process consistency. It supports multiple welding modes including longitudinal seam welding, circumferential welding, weaving, and intermittent welding, and can automatically adjust torch attitude, welding speed, and rhythm. Built-in intelligent searching, trajectory memory, process library management, and synchronized speed control ensure more stable welding paths and uniform heat input. Through digital management of torch position, motion trajectory, and process actions, the platform minimizes human error and significantly improves continuous forming quality—even during long seams, high-volume production, or extended operation cycles. Beyond improving stability and consistency of individual welding operations, the Xushen...

In the industrial welding field, precise positioning and efficient operation are core demands for improving production quality and efficiency. Xushen Welding Positioner, a flagship product of Zhengzhou Xushen Intelligent Equipment Co., Ltd., has become the preferred equipment for the intelligent upgrading of manufacturing industry with cutting-edge technology and exquisite design.​ Integrating servo drive system and intelligent numerical control technology, this series of positioners realize multi-dimensional precise flipping and rotating positioning with a repeat positioning accuracy of ±0.1mm, perfectly meeting the all-round welding needs of complex components. Covering light, medium and heavy-duty series, Xushen Welding Positioner has a load capacity ranging from 500kg to 100 tons, which can be flexibly customized according to workpiece sizes.​ Adopting high-strength welded frame and anti-overturning structure design, it features both stability and durability, and can operate stably for a long time in various fields such as steel structure, pressure vessel and construction machinery. Equipped with intelligent linkage control system, it can seamlessly cooperate with welding robots and operation machines, greatly reducing manual adjustment time, improving welding efficiency by more than 50%, and reducing weld defect rate. Adhering to the product concept of “precision, reliability and intelligence”, Xushen Welding strictly implements ISO9001 quality system, ensuring full...

In the field of automatic welding for cylindrical workpieces such as storage tanks, pressure vessels, heat exchangers, and wind tower sections, axial drift of the workpiece has always been a key challenge affecting weld quality and production efficiency.The KTF Series Adjustable Anti-Drift Welding Rotator, developed by Xushen Intelligent, integrates advanced correction technology to deliver a more stable, efficient, and reliable welding automation solution worldwide. The system’s Automatic Deviation Compensation System continuously monitors the workpiece’s axial displacement through high-precision position sensors. When any drift tendency is detected, the built-in dual servo lifting adjustment mechanism instantly performs reverse correction, ensuring the workpiece remains aligned with the preset weld path. When the deviation reaches the warning threshold, the system automatically activates audio-visual alarms, prompting operator attention to prevent weld misalignment or defects. In terms of control, the rotator features a frequency-conversion speed control system and a 7-inch touch interface that clearly displays parameters such as speed, direction, and deviation in real time. The standard wireless remote controller supports up to 50 meters of operating distance, providing flexible control for various production environments. All core electrical components are sourced from internationally recognized brands, ensuring high protection standards and reliable 24-hour continuous operation. Looking ahead,...

The box welding special machine produced by Zhengzhou Xushen Intelligent Equipment Co., Ltd. is designed for high-efficiency and stable welding of medium and large box-type structures. The system adopts a dual MIG (gas shielded) and dual SAW (submerged arc welding) process combination, enabling continuous multi-pass welding for long seams and complex box assemblies. Equipped with a motorized travel system and servo control, the machine provides precise torch positioning, automatic seam tracking, and synchronized parameter control, ensuring uniform weld formation and consistent penetration. The welding parameters can be preset according to different materials and thicknesses, making the system adaptable and user-friendly.With a robust structure and simple maintenance, this equipment can be integrated with rotators, positioners, and manipulators to form a complete automated welding line. It is widely used in railway manufacturing, engineering machinery, power equipment, and steel box fabrication, offering customers a reliable and efficient welding solution.