In the field of automatic welding for cylindrical workpieces such as storage tanks, pressure vessels, heat exchangers, and wind tower sections, axial drift of the workpiece has always been a key challenge affecting weld quality and production efficiency.The KTF Series Adjustable Anti-Drift Welding Rotator, developed by Xushen Intelligent, integrates advanced correction technology to deliver a more stable, efficient, and reliable welding automation solution worldwide. The system’s Automatic Deviation Compensation System continuously monitors the workpiece’s axial displacement through high-precision position sensors. When any drift tendency is detected, the built-in dual servo lifting adjustment mechanism instantly performs reverse correction, ensuring the workpiece remains aligned with the preset weld path. When the deviation reaches the warning threshold, the system automatically activates audio-visual alarms, prompting operator attention to prevent weld misalignment or defects. In terms of control, the rotator features a frequency-conversion speed control system and a 7-inch touch interface that clearly displays parameters such as speed, direction, and deviation in real time. The standard wireless remote controller supports up to 50 meters of operating distance, providing flexible control for various production environments. All core electrical components are sourced from internationally recognized brands, ensuring high protection standards and reliable 24-hour continuous operation. Looking ahead,...

The box welding special machine produced by Zhengzhou Xushen Intelligent Equipment Co., Ltd. is designed for high-efficiency and stable welding of medium and large box-type structures. The system adopts a dual MIG (gas shielded) and dual SAW (submerged arc welding) process combination, enabling continuous multi-pass welding for long seams and complex box assemblies. Equipped with a motorized travel system and servo control, the machine provides precise torch positioning, automatic seam tracking, and synchronized parameter control, ensuring uniform weld formation and consistent penetration. The welding parameters can be preset according to different materials and thicknesses, making the system adaptable and user-friendly.With a robust structure and simple maintenance, this equipment can be integrated with rotators, positioners, and manipulators to form a complete automated welding line. It is widely used in railway manufacturing, engineering machinery, power equipment, and steel box fabrication, offering customers a reliable and efficient welding solution.

The high-precision vertical hot-wire TIG cladding system, developed by Zhengzhou Xushen Intelligent Equipment Co., Ltd., is specifically designed for cladding processes on pipe interiors, flange faces, disc surfaces, and valve components. It has demonstrated outstanding stability and reliability in practical production. The system enables fully automatic welding of planar fillet welds, as well as multi-pass welding on internal and external cylindrical surfaces, achieving consistent weld formation, uniform layering, and high repeatability. The equipment combines a servo-driven welding manipulator with a servo rotary worktable, integrating a hot-wire TIG power source, digital wire feeder, vertical water-cooled welding torch, arc voltage automatic tracking system (AVC), and oscillating welding torch system (OSC). Through digital linkage and one-touch automatic control, the system ensures precise control and efficient operation throughout the welding process. This system significantly reduces labor intensity, improves welding efficiency and product consistency, and provides a stable and reliable intelligent welding solution for high-end equipment manufacturing. Xushen Intelligent Equipment continues to drive welding automation innovation, supporting global manufacturing toward intelligent and high-quality development.

The self-aligning mobile welding rotator is an intelligent auxiliary device designed for welding and assembly of cylindrical workpieces. It is widely used in industries such as pressure vessel manufacturing, chemical storage tanks, wind tower production, and steel structure fabrication. The rotator automatically adjusts the roller spacing according to the workpiece diameter, ensuring precise self-centering without manual intervention and significantly improving welding accuracy and efficiency. The motor-driven traveling system allows the rotator to move smoothly along rails or on flat floors, making it ideal for multi-station welding operations. Equipped with a variable-frequency stepless speed control system, it provides smooth speed transitions and meets a variety of welding process requirements. Manufactured by Zhengzhou Xushen Intelligent Equipment Co., Ltd., the self-aligning mobile rotator features a compact structure, high load capacity, stable operation, and easy maintenance. It can be used together with welding manipulators and positioners to form a complete automated welding line, offering customers a reliable and efficient welding solution.